2020 annual and sustainable performance report

Innovative for designing the future

Rapid growth of industrial applications

With annual growth of 30%, 3D printing technologies are expanding rapidly throughout industry worldwide. Additive manufacturing is used not only in prototyping, but increasingly in mass production. Arkema’s materials are a driving force in this growth. In 2020 they contributed to some major success stories:

Chanel’s Volume Revolution and Volume Stretch mascaras, with an originally designed brush printed in Rilsan® powder

HexR custom-printed cycling helmets based on a scan of the user’s head, made from a honeycomb structure in Rilsan® to ensure excellent impact absorption

Neubau eyewear frames, made to order to reduce lead times and simplify stock management

ADAPTIVE, by Fizik, is an extra-wide, comfortable saddle that adapts to fit the cyclist. It is produced by the start-up Carbon and based on a honeycomb structure in N3xtDimension resin.

Mighty Buildings is revolutionizing the construction industry by creating beautiful and sustainable homes using 3D printing and robotics automation, leveraging N3xtDimension® photocurable solutions and supply chain model.

CUSTOM MEDICAL DEVICES

3D printing is particularly beneficial in the medical field to produce devices such as orthotics, prosthetics, and implants to match the individual measurements of patients. Arkema is a key partner in this growth sector (20% per year) to which it supplies its medical-grade specialty materials. For example, the XFeet additive manufacturing platform produces orthopedic soles in Pebax® RNew and new orthotic products in Rilsan® polyamide 11. In dental prosthetics, the specialist Dentca obtained authorization from the FDA in 2020 to produce custom parts in N3xtDimension® UV resins. Another medical application is in mass production: also in 2020, the HP group produced swabs made from Rilsan® polyamide 11 using 3D printing technology for Covid-19 testing.

PEKK AND 3D PRINTING, A WINNING COMBINATION

Kepstan® PEKK, an exceptionally high-performing polymer, is mainly used in aeronautics for the most demanding applications. It combines rare mechanical, thermal and chemical resistance with ease of use, making it perfectly suited to 3D printing, unlike its competitor, PAEK. In this specific segment, additive manufacturing is valuable in small production runs of parts with complex shapes (air distributors, bearing cages) for its ability to optimize the quantity of raw material used.

PHOTOCURE RESINS: SARTOMER SPREADS ITS WINGS

In 2020, Sartomer acquired Colorado Photopolymer Solutions, which has contributed to its technical expertise in the development of specialty formulations for 3D printing in mass production. The company has also formed development partnerships and investment with Continuous Composites and Adaptive3D, two breakthrough start-ups bringing disruptive technologies to 3D printing.